Enhancing Energy Efficiency in Pharma Manufacturing.

 
 

Our project with a leading Pharma Manufacturing Company resulted in remarkable energy savings. This effort has also helped the project to also achieve a Gold Certification under the LEED rating system.

πŸ” Identified Challenge: Static Pressure Drop Across AHU Fans
During the LEED commissioning process, we discovered a significant discrepancy: the static pressure drop across the Air Handling Unit (AHU) fans was only around 40+ mm wg, far below the design value of 80+ mm wg. This disparity had a cascading effect on the AHU motors.

πŸš€ Motor Efficiency Enhancement: A Strategic Solution
1. Underloaded Motors: Due to the lower pressure drop, all AHU motors were operating at only 40-50% of their rated capacity in terms of kilowatts (kW).
2. Motor Replacement: Project team replaced these motors with units that closely matched the actual running kW. This adjustment improved both the power factor and motor efficiency.

πŸ”§ Resolution and Benefits:
Energy Savings: The rectification saved approximately 3 lakh units of electricity annually. Cost Impact: The project realized cost savings of 30 lakhs INR per year.

Payback Period: Remarkably, the payback period for this improvement was less than a year.
Root Cause Analysis: We traced the issue to pressure drop allowances, specifically considering ultra-fine filters instead of fine filters.

Our commitment to energy efficiency not only benefits the bottom line but also contributes to sustainability.

Let’s continue driving positive change together! Connect with us to Do More for Less. Conserve Consultants: your trusted sustainability partner.
You may also write to us at info@conserveconsultants.com or WhatsApp at +9190030 97071. Visit https://lnkd.in/dThYxcG2

U.S. Green Building Council Vijaya Kumar Serma Durai USEPA MoEF&CC UNSDG Health Partnership
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